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CHSK-D2 Series Fast Switching Capacitor Bank

Serial Number: CHSK-D2 Series
This switching device primarily consists of components such as thyristors, a trigger circuit, an absorption circuit, heat sinks, and a cooling system. The trigger circuit determines whether to output a control signal (DC12V) before or after the voltage crosses zero, thereby enabling the thyristor to either turn on or turn off.

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Product Details

 

Important Information

This information is intended for professionals who are qualified to select and install this switching device; when using it, they must strictly adhere to the national standards relevant to the industry, even though some of these standards are not explicitly mentioned in this document.

 

Application

The switching capacitor switch is used to connect and disconnect capacitors in three-phase systems. Compared with other switching devices, this switch features zero inrush current during operation, no contact noise, and a significantly higher switching frequency. These advantages are achieved through the integration of a trigger circuit, thyristors, diodes, and several auxiliary components, making this switch ideal for applications involving rapidly changing loads.

 

Component Units

This switching device primarily consists of components such as thyristors, a trigger circuit, an absorption circuit, heat sinks, and a cooling system. The trigger circuit monitors the voltage waveform around the zero-crossing point to determine whether to output a control signal (DC12V), which then enables the thyristor to either turn on or turn off. The trigger circuit reliably ensures consistent output of the control signal, while the efficient thermal conductivity of the heat sinks, combined with the addition of cooling fans, significantly enhances the device's overall heat dissipation performance. Additionally, the unit features a built-in overtemperature protection switch and a temperature switch that automatically activates the cooling fan, providing optimal conditions for safe operation.

 

Installation Instructions

When installing the switching and disconnecting switch, please pay attention to the IP protection rating, temperature rating, and the maximum allowable installation height. Ambient temperature directly affects the electrical lifespan of the module equipment. If a single cabinet stacks modules with excessive capacity, it is recommended to install high-power fans for heat dissipation and cooling. The standard fan airflow rate should follow the specifications outlined in the table below.

Single-cabinet installed capacitor capacity

Airflow rate (m³/h)

Less than 50

80

50–100

160

100–200

360

200–250

600

More than 250

900

If necessary, install a ventilation and cooling system in the distribution room. Carefully mount the modular equipment, ensuring ample space around the installed cabinet to facilitate maintenance and inspection after installation.

Tip: This device is suitable for vertical installation. Ensure that the vertical distance between the switching units is at least 10 cm. If multiple rows are to be installed, arrange them in an alternating pattern to promote proper ventilation and heat dissipation, while maintaining a sufficient horizontal spacing for easy cable routing and enhanced cooling performance.

 

Equipment Inspection

Before preparing to install the equipment, please confirm the following preparatory steps:
1. Check whether the packaging box is intact and if there are any areas of significant damage to the packaging after transportation.
2. Inspect the mechanical and electrical components of the module equipment for any obvious damage.
3. Verify whether the module equipment's rated voltage, current, frequency, and other technical parameters match the local grid specifications.

 

It primarily features the following characteristics:

1. Zero-cross switching ensures no inrush current and prevents voltage flicker in the power grid.
2. Optoelectronic isolation, strong anti-interference capability, and fast response speed (20ms).
3. Integrated and compact, with a small footprint and easy installation.
4. The LED signal light indicates the switching status.
5. Built-in cooling fan with automatic fan start/stop control.
6. Built-in overtemperature (75°C) protection.
7. Fully cast structure, sturdy and durable.
8. Operation is silent, with no mechanical wear, significantly extending the service life.
Compared to traditional contactors, this switching capacitor switch features zero inrush current, no mechanical shock, no transient processes, zero mechanical wear, and virtually no noise. It can dynamically respond in real time to changes in system load, enabling precise switching of capacitors without causing voltage flicker in the system. Extensive long-term operation has demonstrated that this product maintains stable performance while ensuring safe and reliable operation.

 

Main Technical Parameters of Thyristor SwitchesModule

Rated Voltage

400V

Rated frequency

50Hz

Drive current

≤45mA

Rated Current

100A

Response speed

≤20mS

Installation Location

Indoor

Control signal

DC 12V

Work environment

Temperature: -25°C to 55°C

Humidity: 40℃, 20%–90%

No severe vibrations or shocks

No conductive dust and corrosive gases

Fan parameters

Rated voltage: AC 220V / 50Hz Rated power: 30W

 

 

 

 

 

 

 

Temperature parameter

Cooling Method

Air cooling—fan start-up temperature setpoint is 45±5°C

Self-cooling

Overheating Protection

75℃ Automatic Disconnection of Capacitor Bank

Temperature Level

Minimum temperature: -20°C;

Maximum Temperature (Class B): 55°C for Short-Term Use;

35℃ average for the day;

25℃, annual average.

 

Electrical Connection Diagram

 

Equipment Maintenance

1. Regularly check whether the fan of the switching switch is operating properly, and replace it if necessary. When replacing, ensure that the new fan has the same capacity to prevent insufficient airflow, which could cause the thyristor to overheat and fail due to excessive temperature.
2. Regularly clean the cooling device to prevent any reduction in its cooling efficiency.

 

Fault code

1. Overcurrent
2. Overtemperature
3. Phase C Fault in Input
4. C-phase Neutral Point Abnormality
5. Phase A Ground Fault
6. Abnormality at Phase A Neutral Point
7. Running-phase failure
Constantly lit: No zero point

 

Mechanical Installation Drawing

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